Mounting the Solar Panel

I chose a rigid solar panel because 32 watts of charging was needed and the cost was 1/3 that of flexible panels.  While I've owned the panel many years and it has proven to be the right choice in that it does keep my batteries charged while cruising, it has failed to find a permanent home on the boat.  It has lived wherever a free space seemed to exist such as on the cabin top bung'd in place but moved when the pop top was used, sometimes on an empty cockpit bench, and  sometimes strapped to a life line. 

The last location used hangers that allowed rotation. which hung it from the starboard midship life line. That worked as far as giving it a home where it wasn't in the way of movement on the boat but it was visually in the way as well as not eye pleasing.  The real success with the panel besides it's charging ability was fitting tennis balls to the corners, which  made the panel friendly to the boat by eliminating the sharp corners.

For a long time, an eventual home of the stern was believed the ultimate solution, perhaps on a gimbaled bracket to allow positioning to the sun.  Every examination of those options produced either a conflict with the open transom swim access or an aberration to look at worse than a wind steering system.

A last look at the cabin top was taken,  keeping in mind the reasons it had previously been deemed not suitable.
  • There is a pop top that hinges 1/3 the way from the mast to the companionway and the solar panel doubles that distance aft from the mast, the panel had to be moved to use the pop top
  • The deck area there is uneven, and even with the tennis ball corners on the panel, it wouldn't set flat
  • The panel while rugged,  wouldn't survive stepping on the frame or panel without bending the frame and possibly rupturing the epoxy of the panel
  • While the panel is not to wide, it would slightly interfere with reefing, especially when facing the boom, partly because of my size 14 feet
  • The panel needed securing during heeling, which couldn't of course be permanent because of the pop top and became trippers when reefing
  • Lying flat, it couldn't be optimized to the sun position
With each of these problems in mind, new thought was given with the following requirements.
  1. The panel needed a frame to give it structural integrity adequate to stand on
  2. It had to be elevated to allow toe kick
  3. It needed secured without a bunch of lines on the deck
  4. It needed to make room for the pop top
  5. A throw out was the positioning, the panel has proven to do a fair job even without much attention to sun aiming... may have to do some testing to see how much is lost... positioning is a problem because the vang is only a couple of inches above the forepart of the panel
  6. It needed to be easily removed from the boat leaving no trace of butchery
  7. It couldn't interfere with either the all weather pop top enclosure or the sunbrella pop top cover, both of which snap on all the way around the pop top and hatch
Once the problems were clear, a solution emerged fairly straightforward.  If a wood frame base were provided, it would be rugged enough to walk on and become part of the deck.  Such a frame could easily be elevated and doing that would solve the uneven deck issue.  Half way there.  The pop top only required that the panel be raised at the aft end, the forward end could hinge, which would also provide the securing and there was an ideal hinge point near ( the mast step pin). Lifting the aft end of the panel to make way for the pop top would be very easy with a simple line and cleat at the boom.  The raised panel would not interfere with the vang.

The following drawing has emerged


Project scrapped... have been talked out of mounting on cabin top due to shading and more difficult angular adjustment... but  it was worth taking a look at. 

The current mount that I will stay with looks like this and hangs from the midship life lines.