Catalina 320 Routine Maintenance
Done Last Hrs Due Hrs
Engine
Monthly Drain and clean cooling water screen
Every 50 hrs Drain fuel filter and replace RACOR R15T element
Every 150 hrs Replace transmision oil 30W   API-CD   (0.3 qts)
Replace engine oil 15W40 API-CD (2.8 qts) (Min annually)
Replace engine oil filter (Min annually)
Every 300 hrs Clean exhaust elbow
Replace Intake Silencer Filter
Annually Replace secondary fuel filter (10 micron)
Check water pump impeller. Replace at 200 hrs. or second year
Check & replace (as needed) V-belts; adj tension to 3/8" deflection
Check motor mount wear
Replace coolant (if EG)
Every 2 yrs Replace coolant (if DEXCOOL) or at 250 hrs
Batteries
Monthly Check electrolyte level; top off with distilled water only
Every 6 mos Run equalization charge
Steering & Engine Controls
Monthly 30W oil on quadrant cable
30W oil on sheave bearings
Check all bolts and screws for tightness
Annually Remove compass (use 4 overlapping tapes as alignment guide)
30W oil on roller chain
30W oil on brake shaft threads
Teflon grease into top hole of needle bearing housing (fore & aft)
30W oil on control handles shaft bearings
Teflon spray on ends of push/pill cables
Teflon grease on cables at engine end
Lewmar Winches
Annually Strip, clean, relube with Lewmar gear grease
Inspect for pawl wear
Maxwell Windlass
Every 6 mos Spray exposed components with CRC 3097 or WD-40
Marine grease on mainshaft & bearing
Check gearbox oil level
Every 3 yrs Replace gearbox oil (90W)
Shaft & Packing
Daily Check packing leakrate; tighten as needed
Annually Repack if leakrate is uncontrollable
Seacocks
Monthly Open & close
Annually Grease ball with Permatex Superlube with Teflon
Water Tanks
Annually Check for bio-growth; chlorinate & flush as needed
Head
Annually Coat threads of deck discharge cap with plumbers grease
Treat tank w/ Calgon beads plus detergent
 
Furler
Dodger & Bimini
Annually Clean with 303 Fabric Cleaner
Treat with 303 High Tech Fabric Guard
Polish Eisenglas with Megular's Plastx
Dingy
Semi-annually Clean with vinyl cleaner
Treat with Inflatable Protectant (for UV)
Outboard
Pg 49 of manual Lower lube oil
Grease & oil fittings
Sparkplug