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Catalina 320 Routine Maintenance |
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Done Last |
Hrs |
Due |
Hrs |
Engine |
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Monthly |
Drain and clean cooling water screen |
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Every 50 hrs |
Drain fuel filter and replace RACOR R15T element |
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Every 150 hrs |
Replace transmision oil 30W
API-CD (0.3 qts) |
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Replace engine oil 15W40 API-CD (2.8 qts) (Min annually) |
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Replace engine oil filter (Min annually) |
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Every 300 hrs |
Clean exhaust elbow |
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Replace Intake Silencer Filter |
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Annually |
Replace secondary fuel filter (10 micron) |
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Check water pump impeller. Replace at 200 hrs. or second year |
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Check & replace (as needed) V-belts; adj tension to 3/8"
deflection |
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Check motor mount wear |
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Replace coolant (if EG) |
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Every 2 yrs |
Replace coolant (if DEXCOOL) or at 250 hrs |
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Batteries |
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Monthly |
Check electrolyte level; top off with distilled water only |
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Every 6 mos |
Run equalization charge |
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Steering
& Engine Controls |
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Monthly |
30W oil on quadrant cable |
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30W oil on sheave bearings |
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Check all bolts and screws for tightness |
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Annually |
Remove compass (use 4 overlapping tapes as alignment guide) |
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30W oil on roller chain |
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30W oil on brake shaft threads |
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Teflon grease into top hole of needle bearing housing (fore & aft) |
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30W oil on control handles shaft bearings |
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Teflon spray on ends of push/pill cables |
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Teflon grease on cables at engine end |
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Lewmar
Winches |
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Annually |
Strip, clean, relube with Lewmar gear grease |
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Inspect for pawl wear |
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Maxwell
Windlass |
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Every 6 mos |
Spray exposed components with CRC 3097 or WD-40 |
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Marine grease on mainshaft & bearing |
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Check gearbox oil level |
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Every 3 yrs |
Replace gearbox oil (90W) |
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Shaft & Packing |
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Daily |
Check packing leakrate; tighten as needed |
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Annually |
Repack if leakrate is uncontrollable |
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Seacocks |
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Monthly |
Open & close |
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Annually |
Grease ball with Permatex Superlube with Teflon |
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Water Tanks |
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Annually |
Check for bio-growth; chlorinate & flush as needed |
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Head |
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Annually |
Coat threads of deck discharge cap with plumbers grease |
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Treat tank w/ Calgon beads plus detergent |
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Furler |
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Dodger
& Bimini |
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Annually |
Clean with 303 Fabric Cleaner |
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Treat with 303 High Tech Fabric Guard |
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Polish Eisenglas with Megular's Plastx |
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Dingy |
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Semi-annually |
Clean with vinyl cleaner |
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Treat with Inflatable Protectant (for UV) |
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Outboard |
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Pg 49 of manual |
Lower lube oil |
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Grease & oil fittings |
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Sparkplug |
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