| Catalina 320 Routine Maintenance | |||||
| Done Last | Hrs | Due | Hrs | ||
| Engine | |||||
| Monthly | Drain and clean cooling water screen | ||||
| Every 50 hrs | Drain fuel filter and replace RACOR R15T element | ||||
| Every 150 hrs | Replace transmision oil 30W API-CD (0.3 qts) | ||||
| Replace engine oil 15W40 API-CD (2.8 qts) (Min annually) | |||||
| Replace engine oil filter (Min annually) | |||||
| Every 300 hrs | Clean exhaust elbow | ||||
| Replace Intake Silencer Filter | |||||
| Annually | Replace secondary fuel filter (10 micron) | ||||
| Check water pump impeller. Replace at 200 hrs. or second year | |||||
| Check & replace (as needed) V-belts; adj tension to 3/8" deflection | |||||
| Check motor mount wear | |||||
| Replace coolant (if EG) | |||||
| Every 2 yrs | Replace coolant (if DEXCOOL) or at 250 hrs | ||||
| Batteries | |||||
| Monthly | Check electrolyte level; top off with distilled water only | ||||
| Every 6 mos | Run equalization charge | ||||
| Steering & Engine Controls | |||||
| Monthly | 30W oil on quadrant cable | ||||
| 30W oil on sheave bearings | |||||
| Check all bolts and screws for tightness | |||||
| Annually | Remove compass (use 4 overlapping tapes as alignment guide) | ||||
| 30W oil on roller chain | |||||
| 30W oil on brake shaft threads | |||||
| Teflon grease into top hole of needle bearing housing (fore & aft) | |||||
| 30W oil on control handles shaft bearings | |||||
| Teflon spray on ends of push/pill cables | |||||
| Teflon grease on cables at engine end | |||||
| Lewmar Winches | |||||
| Annually | Strip, clean, relube with Lewmar gear grease | ||||
| Inspect for pawl wear | |||||
| Maxwell Windlass | |||||
| Every 6 mos | Spray exposed components with CRC 3097 or WD-40 | ||||
| Marine grease on mainshaft & bearing | |||||
| Check gearbox oil level | |||||
| Every 3 yrs | Replace gearbox oil (90W) | ||||
| Shaft & Packing | |||||
| Daily | Check packing leakrate; tighten as needed | ||||
| Annually | Repack if leakrate is uncontrollable | ||||
| Seacocks | |||||
| Monthly | Open & close | ||||
| Annually | Grease ball with Permatex Superlube with Teflon | ||||
| Water Tanks | |||||
| Annually | Check for bio-growth; chlorinate & flush as needed | ||||
| Head | |||||
| Annually | Coat threads of deck discharge cap with plumbers grease | ||||
| Treat tank w/ Calgon beads plus detergent | |||||
| Furler | |||||
| Dodger & Bimini | |||||
| Annually | Clean with 303 Fabric Cleaner | ||||
| Treat with 303 High Tech Fabric Guard | |||||
| Polish Eisenglas with Megular's Plastx | |||||
| Dingy | |||||
| Semi-annually | Clean with vinyl cleaner | ||||
| Treat with Inflatable Protectant (for UV) | |||||
| Outboard | |||||
| Pg 49 of manual | Lower lube oil | ||||
| Grease & oil fittings | |||||
| Sparkplug | |||||