Fuel-Air Separator

 

Warren Updike wrote:

 

After my first tiny spill during my first fillup I read the BoatUS foundation article http://www.boatus.com/foundation/Findings/findings40/

and bought the Racor LG100 Air/Fuel Separator. It works as advertised. As named, it separates air and vapors from liquid fuel returning the fuel and venting the air/vapors. If there is too much fuel, a floating ball valve stops the venting. I highly recommend this device. Considering the fines for fuel spills and the pressure on marina operators to report spills this is one area where penny wise and pound foolish doesn't pay. The best solutions are rarely the least expensive.

 

I found that the action of the LG100 may enhance the automatic shut-off in the fuel delivery nozzle further by increasing

back-pressure inhibiting the blow-back of fuel from the filler pipe.

 

 

In the LG100 box is nearly everything needed to install including two very sturdy wire ties, hose clamps, and a 90 deg elbow for entrance or exit of the LG100. I found I needed to use the elbow for the entrance connection. The only other parts I needed were 2 or 3 add'l wire ties to replace the tape I removed from the fuel and vent hoses.

 

Installation was rather easy and took only about 1/2 hour to prepare and execute. On our hull #62, there is a platform in the starboard cockpit locker over the fuel tank. The fuel filler hose and vent hose run together there up against the hull. In fact, I found the hoses taped together. I cut the tape, disconnected the vent hose from the vent thru-hull, and cut a section out of the vent hose (I didn't measure what I removed, maybe it was 5 or 6".) After inserting the hose on the LG100, tighting the clamps, securing the hoses with the extra wire ties, and securing the device to the hoses with the

supplied wire ties I was done.

 

The hardest part was fitting my body in to do the installation. Here is how I did that. I entered the locker facing to port with my legs going over the shelf into the space behind the rudder post. Once sitting thusly on the shelf, an additional butt shift to port enabled my 6'2" 185lb frame to recline completely into the locker.

 

Yes, I was upside-down and had to do the work that way; but, it was comfortable and I could reach and do all that was needed. If you are very long in the frame or very wide you may find it difficult to enter or worse exit the locker in which case I suggest you enlist the help of a smaller comrade to do the actual work.

 

Someone mentioned installing additional hose to create a loop above the thru-hull vent, I think is a good idea. This is the time to do that and all you would need would be a longer piece of hose from the top of the LG100 to the thru-hull vent.

 

Now when I refuel, I estimate how much I'll be filling, keep a fuel absorbing mat close to the filler pipe, and don't fill enough to activate the automatic shut-off of the fuel nozzle. Problem solved.

 

Warren:   

Does the LG100 need to be installed vertically? I have a later model (hull 653) and when I examined the hoses yesterday, they were not even approximately vertical as they approached the vent fitting. I think I might have to rig some kind of bracket to support the LG100 approximately vertical and then install the loop to deck level above it. Is there any chance you could put a picture of your installation on the web site?

 

Scott Thompson

Surprise, 653.

 

 

scott:

i didn't see anyhting that said vertical only, did you?

russ monaco

#621

 

 

I found some technical documentation for the LG50 and LG100 on the Racor website that reads (in part) "These units must be installed vertically (or up to 60 degrees from vertical) in the vent line with the arrow pointing UP (towards vent)."  This makes sense since the internal operation of this unit is dependent on gravity.  There is a float valve, for example.  The vent hose in my boat in the vicinity of the fuel vent must be fairly close the the 60 degree limit mentioned in the documentation.

 

The Racor catalog also lists a part No. RK50023 described as LG100 2-piece Steel Mounting Bracket.  But no picture is shown.

 

Reference:  http://www.parker.com/racor/pdf/7480F-Marine.pdf

 

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T. Scott Thompson

sthompson@toad.net